"The speed of calculation is unreal. Based on the information coming in live, we can adjust the process to meet requirements. No matter what unstable conditions surround a process, Fero Labs is going to immediately give you the right answer."
Carlo Travaglini, Director of Technology, Gerdau
Accelerate Speed to Solution
Engineers use Fero's powerful diagnostics and process optimization tool daily to fix issues faster and mitigate new issues before they impact production.
Using Fero Labs AI, process engineers make better use of raw and recycled materials, energy consumption, and can adapt to ever-changing conditions faster than ever before.
Playbooks: Industrial Use Cases Using AI
Reduce costs
By applying Fero Labs to your process, you can identify actions to reduce waste and cost. Fero Lab's white-box contextual machine learning provides a transparent view of the underlying process, allowing you to confidently identify and address inefficiencies 90x faster than traditional methods.
Minimize:
- Wasted spend
- Energy consumption
- Raw material consumption
- Scrap
"Usually we assume the worst-case scenario, plus a buffer for failure. So we're overshooting everything just to make sure we're good. Fero tells us the lowest amount of alloys we can use to pass, so we can optimize in real time."
J., process engineer
Boost performance
Excel and Six Sigma are go-to process optimization solutions. But these tools can't handle the complexity of today's factory floor. When you’re generating thousands of data points every second, you need a solution that scales. Fero Labs AI is like Six Sigma on steroids.
Fero helps you discover ways to achieve peak performance. By connecting key team members, simulating and optimizing processes, you'll identify and eliminate bottlenecks, reduce cycle times, improve throughput, and retain a playbook of knowledge.
- Predict end product quality to prevent flaws
- Virtually test new formulations and hypothetical scenarios
- Analyze processes to learn the most effective improvements
"We are always looking at how to improve our production processes to be more sustainable, to lower costs, and to be more competitive in an international market. Fero Labs helps us tackle these goals at the same time."
Utku Öner, CEO, CELSA Nordic
Reduce emissions
Using Fero Labs, you can reduce emissions and costs at the same time. We call this Profitable Sustainability.
By simulating your process and using predictive analytics, you can identify areas of inefficiency and optimize production to reduce waste, maximize raw materials, and create more efficient batch cycle times to cut energy costs and lower emissions.
With the powerful lens of white-box ML analyzing your process data, you'll discover actionable ways to target your emissions and costs simultaneously without compromising quality.
- Directly target Scope 1, 2, and 3 emissions
- Jointly reduce emissions and costs
- Track progress with detailed reporting capabilities
